Nike Factory: after

Nike Factory: before

Ultrasyntec Ltd., have completed a 350 Sq. Metre Floor Refurbishment at Nike Factory Shop in Spalding, Lincolnshire.

The floor was mechanically prepared using Dust Free Diamond Grinding equipment, followed by extensive floor repairs, where we used Polyurethane Repair Mortar.

A coat of Solvent Free Epoxy Primer was applied to the area, followed by two coats of Light Grey Water Based Epoxy Coating.

Dark Grey Walkways were defined with a further coat of Water Based Epoxy Coating.

Our brief was to provide a serviceable floor in keeping with the Factory Shop Image.

Blackhall Engineering: after

Blackhall Engineering: before

The floor was mechanically prepared using the Vacuum (minimal dust) Captive Blastracking System. All edges and around fixed machinery were prepared using a Diamond Grinder attached to an Industrial vac for minimal dust.

We Roller/Squeegee applied two coats of mid-grey Polyurethane Floor Coating to the entire area.

British Bacon: after

British Bacon Processors required a Heavy Duty, Slip-resistant Seamless Floor to an area of approx. 650 Sq. Metres.

The area was mechanically prepared with a Diamond Grinder followed by Priming with a Damp Proof Polyurethane Membrane Epoxy Primer. We Installed Heavy Duty 9mm Polyurethane Flooring along with Heavy Duty Coved Skirting to the Walls including anchoring the Coving to the Walls with a Stainless Steel 'Birds beak' Trim.

Barraclough: after

Barraclough: before

Fish Processors & Wholesalers required a Heavy Duty, Slip-resistant Seamless Floor to an area of approx. 300 Sq. Metres.

The area was mechanically prepared with a Diamond Grinder followed by Priming with a Damp Proof Polyurethane Membrane Epoxy Primer. We Installed Heavy Duty 9mm Polyurethane Flooring along with Heavy Duty Coved Skirting to the Walls including anchoring the Coving to the Walls with a Stainless Steel 'Birds beak' Trim.

Simpson Skoda: after

Simpson Skoda: before

UltraSyntec recently finished yet another garage for Simpson Skoda.

A full refurbishment was carried out including the main workshop area, which was completed in just three days. The final result being a much more serviceable and well-presented surface.

Floor area: 500 sq. metres

Specification: Diamond grinded whole area with repairs and maintenance to the original substrate. One DPM Primer coat was applied followed by two coats of High Build Coating.

Warehouse Floor, Old Trafford: after

Warehouse Floor, Old Trafford: before

Marshalls Construction Ltd., Elland, awarded UltraSyntec the job of turning an old and tired warehouse floor into a smooth, clean, contemporary working surface to meet the many diverse and varied industries.

Floor area: 2400 sq. metres

Specification: Two coats of DPM Primer over the entire area. Trowel applied 2mm self-smoothing epoxy screed followed by one coat of light stable chemically resistant coating.

 

Polyeurothane Screed saved the day at a new food outlet in Leeds.

The chiller had power floated concrete in-situ, which had failed in certain areas. UltraSyntec advised that this could have caused obvious problems once the chiller was activated, as the temperature would drop to approximately -20C (-4 Fahrenheit). Therefore a suitable, robust, non-taint surface was required for this type of environment.

Floor area: 300 sq. metres

Specification: The area was diamond ground followed by a single coat of DPM Primer. Heavy Duty Polyurethane Screed was then laid at a depth of 9mm.

 

Hydro Building Systems (Wakefield) contacted UltraSyntec to create a pedestrian walkway around their warehouse.

The company used a number of six tonne fork trucks that were continually in operation so safety was of key importance.

The specification was two coats of High Build Epoxy Coating in green and Safety Red.

 

Dixon’s Milk Ices (Huddersfield) had a problem floor in their Milk Parlour.

They required a hard wearing floor that could stand up to the daily grind of hot and cold water, along with heavy steel. The floor also had to be pleasing to the eye for both staff and customers alike.

The specification was for Heavy Duty Polyurethane Screed at 9mm in Chelsea Blue with a Heavy Duty Render running in to stainless steel trim.

The PPHJV (Pinderfields & Pontefract Hospital Joint Venture) is the new state-of-the-art hospital currently being constructed by Balfour Beatty at the old Pinderfields site in Wakefield.

UltraSyntec‘s work is ongoing with this project and will run until 2009. The task was to prepare, then ‘tank out’ the large boiler rooms which are situated around this extensive hospital site. With the help of Flowcrete we have put together a four coat system. This starts with two coats of Flowcrete Hydroseal DPM, in two separate colours, red and yellow, which are rolled at 90 degrees to each other.

This is followed by two coats of Flowcrete‘s SF41 High Build Epoxy, which has been specially manufactured to match Balfour Beatty's corporate blue

"We are extremely happy with the work UltraSyntec are carrying out on this project."
Jim Tollput
Project Director, Balfour Beatty

 

Emballator Packaging contacted UltraSyntec regarding a problem area of flooring, where an old cementitious screed was deteriorating at a rapid rate. The company was also experiencing problems with dust as well as coping with an uneven surface which was not suitable for the printing machinery installed in the area.

The solution was to remove the 2mm cementitious screed using brakers and industrial diamond grinders. Once the screed had been removed down to the substrate, this was then primed and left to cure overnight.

The following day, UltraSyntec laid a 3mm epoxy self smoothing flooring system which created an even, smooth and shiny floor. As the customer would be using chemical agents on the printing machinery and spills and splashes were likely to occur, UltraSyntec also specified a seal coat over the whole area to increase resistance to chemical attack.

"A job well done!"
David Burton
General Manager, Emballator

The Bright Screw Company: after

The Bright Screw Company: before

The workshop floor at the Bright Screw Company, after years of use in a "Heavy Industrial Environment" was ready to recieve a full floor refurbishment.

The area was approx. 1500 sq. metres and in need of some major repairs, added to the years of oil and dirt which had ingressed well into the surface.

The Specification
Preparation: Diamond grind the floor to remove all oil and dirt until we had a good clean and dry surface to work from.

Flooring Products: One coat of oil resistant primer then left to cure overnight.

This then followed by trowell applied Polyurethane Screed @ 6mm being laid. One coat of chemical resistant/UV Stable Top Seal then left to cure for 48 hours.

Hoerbiger, Bradford: after

Hoerbiger, Bradford: before

Ultrasyntec are currently working with Hoerbiger on the major refurbishment of all their factory floors. With well over 2000 Sq. Meters to lay and working around Hoerbigers' busy shift schedules,' this large project will be ongoing.

Specification
Preparation: Diamond grind the floor to remove oil and dirt until the surface is clean, dry and a suitable surface to recieve a primer.

Flooring Products: One coat of oil resistant primer, then left to cure overnight.

Trowell applied Polyurethane Screed @ 6mm followed by 1 coat of chemical resistant/UV Stable Top Seal, then left to cure for 48 hours.